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Plastering an AAC block wall

Plastering AAC Block Walls Without Cracks

Subhang Reddy3 min read

AAC's flat, accurate faces make plastering easier than on brick — if the plaster is treated as a thin finish, not a levelling layer.

Before Plastering

  • Wait at least about a week after the wall is complete.
  • Fill joints and chips with AAC repair mortar.
  • Fix mesh across junctions of AAC with columns and beams, overlapping each side by about 150 mm.
  • Dampen the surface lightly so the porous block does not draw water out of the plaster too fast.
  • Bonding coat or spatter dash for cement plaster.

Cement or Gypsum?

Cement plasterGypsum plaster
UseInternal and externalInternal only
Thickness10 – 12 mm in, 15 – 20 mm outThin
CuringAt least 7 daysNone
FinishNeeds putty for smoothnessSmooth, ready for paint
Wet areasSuitable with waterproofingNot suitable

Mix and Thickness

LocationMixThickness
Internal1:6 (cement)About 10 – 12 mm
External1:4, two coatsAbout 15 – 20 mm

Thicker or richer plaster shrinks more and cracks more.

Common Mistakes

MistakeResult
Plastering the day after layingCracks as the wall dries
Thick plaster to hide poor layingShrinkage cracks
No mesh at junctionsVertical cracks at columns
No curingCrazing and weak plaster

The Short Version

Wait a week, mesh the junctions, dampen, bond, plaster thin and lean, and cure — or use gypsum indoors. AAC's flatness is the advantage; thick plaster throws it away.

Frequently Asked Questions

Can AAC walls be plastered with cement plaster?

Yes. Dampen the wall, apply a bonding coat or spatter dash, use a lean mix, keep it thin, fix mesh at junctions and cure it.

What plaster thickness is used on AAC walls?

Commonly about 10 to 12 mm internally and 15 to 20 mm externally in two coats. AAC faces are flat, so thick plaster is not needed.

Is gypsum plaster good for AAC walls?

Yes, for internal walls. Gypsum plaster bonds well to AAC, gives a smooth finish, and needs no water curing, but it is not for external or wet areas.

How long after laying should AAC walls be plastered?

At least about a week after the wall is complete, longer in wet weather, so the wall has dried and settled.

Why does plaster crack on AAC walls?

Common causes are plastering too soon, thick or rich plaster, no bonding coat, missing mesh at junctions, and poor curing.

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